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HomeInfrastructure

Our "Infrastructure"

Equipped with state of art machines, and placing strategically near customer we are working on JIT system to maximize the returns of investment.

We have following units

Head Office & Unit I

-Plot No.93-94,HSIDC, Sector-59, Ballabhgarh, Faridabad. 121004, Haryana.

  • Having built up area- 35000 sq.ft.
  • Working Strength- 155 nos.
  • Facilities- Press Shop, Weld Shop, Tool Room, R&D, Training Hall.
  • Customers- India Sub-continent JCB, CNH(Fiat), Tafe (Eicher) -Overseas- JCB(UK), Bomag(Germany), Terex(UK).

Unit II

-Plot No.35, HUDA, Sector-59, Ballabhgarh, Faridabad 121004, Haryana.

  • Having built up area -15000 sq.ft.
  • Working Strength- 122 nos.
  • Facilities- CNC Turret Punching Press, CNC Brake Press, CNC Pipe bending, PLC controlled Fully Automatic Surface treatment plant, Conveyorized Powder Coating Plant
  • Customers- Ancillary to Unit-I, Ashok Leyland, Tata Marcopolo.

Unit III

-Plot No.158D, KIADB, Belur Industrial Area, Dharwad, Karnataka.

  • Having area -83000 sq.ft.
  • Working Strength- 100 nos.
  • Facilities- CNC Turret Punching Press, CNC Brake Press, CNC Pipe bending, Surface treatment plant, Powder Coating and Paint.
  • Customers- Tata Marcopolo, Sivaco(Canada), Heico(USA)

Unit IV

Plot No. 52, HUDA, Sector-59, Ballabhgarh, Faridabad 121004, Haryana.

  • Having area -43000 sq ft.
  • Facilities- CNC 5-Axis Pipe bending Machine, 500 T Pneumatic Press, Angular Pipe cutting machine, Amada Laser Cutting
  • Weld Shop for Medium Fabrication

Various Departments:

  • Design And Development
  • Supply Chain Management
    • Purchase
    • Incoming Quality
    • Production
      • Purchase
      • Incoming Quality
      • Production
    • Stores
    • Tool Room
  • Human Resource
  • Administration
  • Accounts

Press Shop

  • 29 nos. of Presses
  • Maximum Tonnage 500 Tons, Minimum Tonnage 10 Tons
  • Mechanical- 8 nos., Pneumatic-12 nos., Hydraulic-01 nos.
  • Working Thickness- Ferrous & non-ferrous:0.8mm - 16mm, Stainless steel:0.4mm-8mm
  • Number of Press Tools- 1847
  • No. of Shifts- One Shift.

Weld Shop

  • 69 nos. MIG/CO2 WELDING Machines.
  • 05 nos. PROJECTION WELDING Machines.
  • 02 nos. TIG Welding Machines.
  • 01 no. Aluminum Welding Machine.
  • 02 no. MIG/CO2 Welding Robotic arm

Power Coating Process and Electro Plating:

  • Nine (09) tank pre treatment process.
  • PLC controlled, fully automatic
  • Diesel and Gas fired hot water generator.
  • Inline drying oven for better productivity.
  • Fully conveyorized powder coating booths.
  • State of art programmed Powder spray guns.
  • Integrated diesel and gas fired oven.
  • Alkaline Zinc Plating with Tank & Barrel Process. 2 Tanks with Size 10 x 2.5 x 3 Feet, 2 Barrels and 1 Salt Spray Chamber

Tool Room

  • Equipped with Latest version of solid edge for 3D enabled modeling and designing of press tools, gauges and fixture.
  • 3 nos. Lathe Machines
  • 3 nos. Radial Drill Machine.
  • 3 nos. vertical milling machine with DRO
  • 7 nos. Surface grinder
  • State of art programmed Powder spray guns.
  • Integrated diesel and gas fired oven.

CNC Section

  • 3 nos. Amada Turret Punching presses, capable for 6mm in Mild Steel and 4 mm in Stainless Steel, equipped with latest version of Radan software.
  • 3 nos. pipe bending machines, one is single axis and two are 5axis having maximum capacity 62 mm dia and 4mtrs length and Maximum Thickness 4mm.
  • 4 nos. Brake Presses, maximum capacity 220 Tons (8 axes) , 4 mtrs
  • 2 nos. Shearing Machines.
  • 1 no. Amada CNC Laser Cutting Machine 4KW (Bed Size:1500mm*3000mm).

Purchase & Stores

  • Stores for Raw Material and BOP
  • Super Market concept for Press Shop to Weld Shop materials.
  • Maintaining FIFO for better Inventory Control and House Keeping.
  • Using ERP software for better control on inventory.

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